The headstock/tailstock weld cell is a versatile efficient set up for welding a wide array of long and large components.
| MOD-WELD Head Stock Tail Stock Specs | ||||
|---|---|---|---|---|
| Exclusive with FANUC Robot | ||||
| System Model | HSTS-96-AM100 | HSTS-120-AM120 | ||
| 6-Axis Robot | ARC Mate 100iD/8L | ARC Mate 120iD/12L | ||
| Robot Reach | 80" | 89" | ||
| Cell Footprint | 254" X 218" | 254" X 242" | ||
| Headstock/Tailstock Span | 96" | 120" | ||
| Max Payload | 1,000lbs | |||
| Available I/O | 8 in 8 out | |||
| Available Valve Bank Space | (4) closed center / (4) Blanks | |||
| Operator Interface / Recipe Management | Rockwell PLC/HMI Interface | |||
| Max Servo Rotation Diameter | 40" | |||
| Floor to Center Outboard Servo | 40.25" | |||
| Tips & Tricks | FANUC CRX Tips & Tricks | |||
| Equipment Options | ||||||
|---|---|---|---|---|---|---|
| Part Number | Part Description | |||||
| TR-A1-4-C-B-C1 | Tip Reamer, Nozzle Spray, & Wire Snip all in one system. Available with either power supply. | |||||
| ABIO-8 | Additional Allen Bradley I/O, 8 in 8 out | |||||
| ST-##-# | Laser: touchless sensing, seam find, & seam track. See more information | |||||
| iRV-##-### | 2D & 3D Vision to find and weld "Field of View". See more information | |||||
| SY7301-5U1-NA | Additional 3 position closed center valve | |||||
MOD-WELD Head Stock Tail Stock
| Choose Your Power Supply | ||||||
|---|---|---|---|---|---|---|
| Fronius | Miller | |||||
| 400i | TPSi, air-cooled torch for welding steel. Includes PMC software. Comes with .035 wire feed rollers 3PH Power. Optional consumable or replacement parts up to 1/16 | 350C | Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled torch for welding steel. Comes with .035 wire feed rollers. Optional consumable or replacement parts up to 1/16 | |||
| 400i | TPSi, air-cooled torch for welding steel. Includes PMC software. Comes with .035 wire feed rollers 3PH Power. Optional consumable or replacement parts up to 1/16 | 350D | Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled torch for welding steel. Comes with .035 wire feed rollers. Optional consumable or replacement parts up to 1/16 | |||
| 400i-C | TPSi, cooler & water cooled torch.Includes PMC software. Comes with .035 wire feed rollers 3PH Power. Optional consumable or replacement parts up to 1/16 | 500C-CM | Auto-Continuum™ or Auto-Deltaweld™, cooler & water-cooled torch Comes with .035 wire feed rollers. 3PH Power. Optional consumable or replacement parts up to 1/16 | |||
| 500i-C | TPSi, cooler & water cooled torch.Includes PMC software. Comes with .035 wire feed rollers 3PH Power. Optional consumable or replacement parts up to 1/16 | 500D-CM | Auto-Continuum™ or Auto-Deltaweld™, cooler & water-cooled torch Comes with .035 wire feed rollers. 3PH Power. Optional consumable or replacement parts up to 1/16 | |||
| 400i-C-S | TPSi, cooler, water-cooled torch, push/pull CMT ready package for both steel (hard wire) & aluminum (soft wire). Includes PMC software. Equipped with 3/64 start-up consumables & drive wheels for aluminum welding. 3PH Power | 500C-C-S | Auto-Continuum™ 500, cooler, water-cooled FANUC Servo Torch to pull the wire. Equipped with 3/64 start-up consumables & drive wheels for aluminum welding. 3PH Power | |||
| 500i-C-S | TPSi, cooler, water-cooled torch, push/pull CMT ready package for both steel (hard wire) & aluminum (soft wire). Includes PMC software. Equipped with 3/64 start-up consumables & drive wheels for aluminum welding. 3PH Power | 500C-C-S | Auto-Continuum™ 500, cooler, water-cooled FANUC Servo Torch to pull the wire. Equipped with 3/64 start-up consumables & drive wheels for aluminum welding. 3PH Power | |||
| Tips & Tricks | Fronius TPS/i Tips & Tricks | Tips & Tricks | Miller Auto-Continuum™ Tips & Tricks | |||
| Available Training | Miller OpenBook | |||||
| Software Options | ||||||
| Fronius | ||||||
| LSC | Fronius Low Spatter Control, achieves high-quality weld seams with minimal spattering and increased deposition rate, as the LSC principle is based on the short circuit occurring at a low current level. This leads to soft reignition and a stable welding process. | |||||
| CMT | Fronius Cold Metal Transfer (CMT) welding, only available in CMT ready machines. Ideal for high performance welding in the areas of thin materials, brazing, visual aesthetics, cladding & WAAM welding consisting of all ranges of materials from Aluminums, Steels, Coppers, Titanium, & Nickel alloys | |||||
| FANUC | ||||||
| TPW | FANUC Thick Plate Weld Package is Touch Sensing & Through Arc Seam Track in one package. This robot/cobot software is available on both Fronius & Miller | |||||
Our standard MOD-WELD systems use APT’s efficient and easy to use operator interface.
