MOD-WELD Logo

Robot Welding Systems

  • FANUC Robot / Miller Power Source / Rockwell Controls Integrated by APT Manufacturing
  • Load/Unload directly into the weld cell
  • Locating holes for Fixtures to be removed and set back up in same location
  • Ease of set up
  • Easy maintenance and cleanliness
  • Side access door for entering in a safe environment
  • Small footprint
  • Recipe Management with room for up to 100 recipes
View our Modular Welding Solutions Catalog

Single Fixed Wide Table Station

CRX SINGLE STATION SHUTTLE

Single Fixed Table Station w/ CRX

Miller Logo
Rockwell Automation Logo

The MOD-WELD is a pre-engineered robot welding system integrated by APT that combines a
FANUC robot, Miller power source, and Rockwell controls all in one piece of equipment.

Features

FANUC Logo

Robot Options:

  • FANUC ARC Mate 50iD
  • FANUC ARC Mate 100iD
  • FANUC CRX-10iA for ARC
  • FANUC CRX-10iA/L for ARC
Miller Logo

Miller Auto-Continuum™

Next generation automation welding solution delivers advanced arc performance to improve throughput and weld quality.

Rockwell Automation Logo
  • Operator Friendly Rockwell HMI Interface
  • 16 inputs and 16 outputs for sensors and clamps
  • Recipe Management System for program storage
  • Easy to add new programs

Table Options

Fixed Table

The fixed table allows the operator to load the parts directly into their fixture as the robot waits in a safe position for the safety door to close before welding.

The Aux Wide option adds a FANUC Aux Axis to rotate the fixture into the robot for ease of welding on the back side.

Single Fixed Wide Table
Single Fixed Wide Table

Rotary Table

Allows the operator to load/unload the product outside of the weld cell, then the rotary table will bring the product into the cell for welding.

When the robot has completed the welds on one side, it will rotate the table and begin welding on the other side.

DSRT-AM100-400pxh-314x300

Shuttle Table

Allows the operator to load/unload the product outside of the weld cell, then the auto shuttle will bring the product into the cell for welding.

When the robot has completed the welds on one shuttle, it will shift that fixture out and begin welding on the other.

SSS ISO 300pxw web update

MOD-WELD Operator Interface

An important aspect when building a complete MOD-WELD robotic weld cell is the controls integration.

Our entire system is made to be efficient and straightforward, having fewer HMI control touch points, an easy-to-use operator interface, visual factory concepts, and simplified maintenance and troubleshooting.

System

The System tab used for general machine setup. A majority of the functions available have security requirements to access them. Some Functions on the System HMI screens include: VFD frequency setup, Recipe Management System, Inspection Limits, I/O Link Setup, Login, and System Security Settings.

Operation

The Operations tab is used for general machine operation and functionality. 3D model images are shown on the screen for ease of use. Status Indicators, Mode Control, and Manual Operations, along with Operational and Fault Messages, are displayed on these screens.

Robot

The Robot tab displays all communication and I/O interface between the system PLC and robot. Users may also manually control the functions of the robot and call a specific robot program to run from this screen.

I/O

The I/O tab shows all I/O within the system. It displays the on/off status, and has the option to run diagnostics for aid in troubleshooting.

Production

The Production tab allows the user to view and capture production data to be used for business analytics. Users are able to edit the parameters and schedule system runs with recipe management and the production scheduler

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